• Pimpri-Chinchwad, PUNE, INDIA
  • sales@shreewatertech.com
  • +91 95797 38516

Top 10 Sewage Treatment Plant Manufacturers in Pune | Shree Water Tech

Top 10 Sewage Treatment Plant Manufacturers in Pune
whatsapp-now
enquire-now

Established in 2014, Shree Water Tech is a trusted provider of Sewage Treatment Plant Manufacturers, Suppliers and Exporters in Pune, delivering wastewater treatment solutions for residential, commercial, institutional, municipal, and industrial applications. With more than 150 installations across India, we bring practical experience in designing and implementing treatment systems based on project requirements, wastewater characteristics, site conditions, and water reuse objectives.

Effective sewage treatment is essential for maintaining hygiene, reducing environmental pollution, and protecting valuable water resources. Our sewage treatment solutions are designed to treat wastewater through suitable treatment processes, helping clients manage sewage responsibly and reuse treated water for approved non-potable applications such as gardening, flushing, and other suitable purposes, subject to the required treatment quality.

From system selection and design to installation and commissioning, Shree Water Tech focuses on providing sewage treatment solutions that meet the specific operational and treatment needs of each project. Our experience across India supports our commitment to practical wastewater management and sustainable water conservation.

What is a Sewage Treatment Plant?

A Sewage Treatment Plant is an engineered facility that treats sewage by separating physical solids and reducing biodegradable pollutants, suspended matter, nutrients, and microorganisms.

Sewage can contain materials such as organic waste, suspended particles, detergents, oils, nutrients, bacteria, and other contaminants. If untreated wastewater is released directly into the environment, it can adversely affect surface water, groundwater, soil, and public hygiene.

An STP therefore provides controlled treatment before the wastewater is discharged or considered for reuse. The final treatment configuration depends on the quality of incoming sewage and the required quality of the treated water.

How Does a Sewage Treatment Plant Work?

A Sewage Treatment Plant (STP) works through a systematic sequence of treatment stages. Each stage is designed to remove a specific type of contaminant and prepare the wastewater for the next treatment step. The overall working process can be explained as follows:

  • 1. Sewage Collection and Inlet: Wastewater generated from toilets, bathrooms, kitchens, commercial areas, and other sources is collected through a sewer network and directed to the STP inlet. The incoming sewage is first inspected for flow and basic characteristics before entering the treatment process.
  • 2. Screening: The wastewater passes through coarse and fine screens that remove larger materials such as plastics, cloth, paper, sanitary waste, and other floating debris. This protects pumps, pipelines, blowers, and downstream treatment equipment from blockage or mechanical damage.
  • 3. Grit and Solid Removal: After screening, heavier inorganic particles such as sand, grit, gravel, and small stones are separated. Removing these materials prevents abrasion and accumulation inside tanks and mechanical equipment.
  • 4. Equalization and Flow Balancing: An equalization tank may be provided to balance variations in wastewater flow and pollutant concentration. It helps maintain a more consistent flow to the biological treatment section, particularly where sewage generation varies significantly throughout the day.
  • 5. Biological Treatment: Depending on the selected STP technology, biological treatment may use MBBR, SBR, MBR, or Activated Sludge Process (ASP). Aeration equipment supplies oxygen when required to support aerobic microorganisms.
  • 6. Solid-Liquid Separation: Following biological treatment, microorganisms and suspended solids must be separated from the treated water. Conventional systems generally use a clarifier for settling, while membrane-based systems use filtration membranes.
  • 7. Tertiary Treatment: Additional treatment is provided when the required treated-water quality is higher than that achieved through secondary treatment alone. Depending on the application, this stage may include pressure sand filtration, activated carbon filtration, ultrafiltration, membrane treatment, or nutrient removal.
  • 8. Disinfection: The filtered water undergoes disinfection to reduce microorganisms. Ultraviolet (UV) treatment or chlorination may be used depending on the plant design and intended reuse or discharge requirements.
  • 9. Treated Water Collection and Reuse: After completing the required treatment stages, the treated water is collected in a treated-water tank. Subject to applicable quality requirements, it may be used for non-potable purposes such as toilet flushing, gardening, landscaping, or other approved applications, or discharged through the designated outlet.
  • 10. Sludge Handling: Solids separated during the treatment process are collected for sludge management. Depending on the plant configuration, sludge may undergo thickening, stabilization, drying, or mechanical dewatering before appropriate disposal or further processing.

Types of Sewage Treatment Plants

Sewage Treatment Plants (STPs) are designed in different configurations according to sewage characteristics, treatment capacity, available space, treated-water quality requirements, installation conditions, and the intended reuse of treated water. Different biological and physical treatment technologies are selected depending on factors such as BOD, COD, TSS, nitrogen, phosphorus, hydraulic loading, peak flow, and discharge or reuse standards. The major types of sewage treatment plants include MBBR, SBR, MBR, ASP, extended aeration, FAB, packaged, prefab, modular, containerized, decentralized, and tertiary treatment systems.

MBBR Sewage Treatment Plant manufacturer in Pune with biofilm carriers

1. MBBR Sewage Treatment Plant

A Moving Bed Biofilm Reactor (MBBR) Sewage Treatment Plant uses specially designed plastic biofilm carriers inside an aeration tank to provide a large protected surface area for microorganisms. The microorganisms grow as a biofilm on the carriers and biologically degrade organic pollutants present in sewage. Continuous aeration keeps the carriers moving and maintains contact between sewage, microorganisms, and oxygen.

MBBR STPs are commonly used for residential complexes, commercial buildings, hotels, hospitals, institutions, and industrial facilities where reliable biological treatment and compact plant construction are required. They are particularly suitable when the plant needs higher treatment efficiency without substantially increasing the tank volume. Compared with conventional activated sludge systems, MBBR can provide greater biomass retention and is relatively flexible under variations in organic loading.

Technical considerations: Reactor sizing depends on organic loading, carrier filling ratio, required oxygen transfer, hydraulic retention time, influent BOD/COD, and required treated-water quality. Typical systems incorporate screening, equalization, primary treatment, MBBR aeration, secondary clarification, sludge handling, and optional tertiary treatment.

2. SBR Sewage Treatment Plant

A Sequencing Batch Reactor (SBR) Sewage Treatment Plant performs biological treatment in a controlled sequence within the same reactor. Typical operating cycles include fill, react, settle, decant, and idle stages. Aeration and mixing are controlled according to the treatment cycle, allowing biological oxidation and solids separation to take place in a batch-based process.

SBR systems are used where consistent treatment performance, automation, and efficient use of plant area are important. They are particularly suitable for residential developments, institutions, hotels, commercial complexes, and projects where the sewage flow varies throughout the day. Unlike continuous-flow MBBR systems, SBR uses timed treatment cycles and does not necessarily require a separate secondary clarifier.

Technical considerations: Cycle duration, reactor volume, aeration time, settling period, decant volume, sludge wasting rate, dissolved oxygen, and influent loading must be carefully controlled. PLC-based automation is commonly used for blower operation, mixers, decanters, valves, and treatment-cycle sequencing.

SBR Sewage Treatment Plant manufacturer in Pune with PLC-controlled cycles
MBR Sewage Treatment Plant manufacturer in Pune with membrane bioreactor

3. MBR Sewage Treatment Plant

A Membrane Bioreactor (MBR) Sewage Treatment Plant combines biological treatment with membrane filtration. Microorganisms degrade organic matter in the bioreactor, while membranes provide fine solid-liquid separation. Depending on the system configuration, submerged or external membrane modules can be used to produce highly clarified treated water with very low suspended solids.

MBR technology is selected when high-quality treated water is required, particularly for applications involving water reuse, toilet flushing, landscaping, cooling, process applications, or other non-potable purposes. It can achieve a smaller footprint than conventional biological treatment followed by separate clarification and advanced filtration because membrane separation replaces conventional secondary settling.

Technical considerations: Membrane flux, transmembrane pressure, mixed liquor suspended solids, membrane fouling, air scouring, sludge retention time, cleaning frequency, and membrane replacement requirements are important design parameters. MBR systems generally require closer operational control than simpler biological STPs.

4. Activated Sludge Process (ASP) Sewage Treatment Plant

An Activated Sludge Process (ASP) Sewage Treatment Plant uses suspended microorganisms in an aeration tank to biologically oxidize organic pollutants. Air or oxygen is supplied to maintain the microorganisms under aerobic conditions, after which the mixed liquor flows to a secondary clarifier where biological solids settle. A portion of the settled sludge is returned to the aeration tank as return activated sludge (RAS), while excess sludge is removed for further handling.

ASP is used for municipal, residential, institutional, and commercial sewage treatment where a conventional continuous-flow biological treatment process is appropriate. It is a well-established technology and can be adapted to different treatment capacities and effluent requirements.

Technical considerations: Important parameters include mixed liquor suspended solids (MLSS), dissolved oxygen, sludge retention time (SRT), food-to-microorganism ratio (F/M), return sludge rate, hydraulic retention time, sludge volume index (SVI), and secondary clarifier loading. Compared with attached-growth systems such as MBBR, ASP depends more heavily on maintaining the required suspended biomass concentration and sludge settling characteristics.

Activated Sludge Process ASP Sewage Treatment Plant aeration tank and clarifier
Extended Aeration Sewage Treatment Plant manufacturer in Pune

5. Extended Aeration Sewage Treatment Plant

An Extended Aeration Sewage Treatment Plant is a modified activated sludge process operated with a relatively long aeration period and a low food-to-microorganism ratio. The longer biological retention allows microorganisms to stabilize more organic matter and promotes endogenous respiration, resulting in comparatively lower excess sludge production than conventional high-rate activated sludge systems.

Extended aeration is commonly selected for residential societies, schools, hospitals, hotels, institutions, and other facilities where sewage flow is relatively predictable and simple biological operation is preferred. It is useful where sludge handling requirements need to be minimized and sufficient space is available for longer biological retention.

Technical considerations: Aeration tank volume, oxygen demand, MLSS, SRT, F/M ratio, dissolved oxygen, settling characteristics, and sludge wasting are important design factors. The longer aeration requirement can increase blower energy consumption compared with some compact treatment configurations.

6. FAB Sewage Treatment Plant

A Fluidized Aerobic Bed (FAB) Sewage Treatment Plant uses small media particles or carriers on which microorganisms grow as biofilm. Aeration keeps the media in suspension and provides oxygen for biological treatment. The attached biomass increases the effective biological surface area within the reactor and supports the degradation of organic pollutants.

FAB systems are used where compact biological treatment and relatively high biomass concentration are required. They can be considered for residential, commercial, institutional, and industrial sewage applications where available installation space is limited.

Technical considerations: Media characteristics, media loading, aeration rate, oxygen transfer, hydraulic retention time, organic loading, and solids separation are important design parameters. The media and reactor configuration differentiate FAB systems from conventional suspended-growth activated sludge plants.

Fluidized Aerobic Bed FAB Sewage Treatment Plant manufacturer in Pune
Packaged Sewage Treatment Plant manufacturer in Pune for hotels and apartments

7. Packaged Sewage Treatment Plant

A Packaged Sewage Treatment Plant is a factory-assembled or factory-fabricated treatment system supplied as a compact package with major treatment components integrated into a defined plant configuration. Depending on the application, packaged systems may use MBBR, SBR, FAB, extended aeration, or other biological processes.

Packaged STPs are commonly used for apartments, hotels, resorts, schools, hospitals, offices, commercial buildings, and smaller industrial facilities where rapid installation and a compact footprint are required. They are useful when the project requires a standardized treatment package rather than extensive civil construction at the site.

Technical considerations: Selection depends on sewage flow, peak hydraulic loading, BOD/COD concentration, TSS, treatment objectives, available installation area, tank material, automation requirements, and treated-water reuse. The term packaged describes the supply format and compact integration; it does not itself define a particular biological treatment process.

8. Prefab Sewage Treatment Plant

A Prefab Sewage Treatment Plant is manufactured or fabricated off-site in sections, tanks, modules, or assemblies and then transported to the project location for installation and commissioning. Prefabrication allows a substantial portion of fabrication and quality control to be completed in a controlled manufacturing environment before the equipment reaches the site.

Prefab STPs are used when faster site installation, reduced civil construction, controlled fabrication, or limited construction space is important. They are suitable for residential, commercial, institutional, hospitality, and industrial projects where the treatment system needs to be installed with comparatively less site fabrication.

Technical considerations: Structural design, tank material, module dimensions, transportation limitations, lifting requirements, interconnection piping, equipment accessibility, corrosion protection, and site foundation requirements must be considered. Prefabrication is primarily an installation and construction approach, so the underlying treatment process may be MBBR, SBR, FAB, or another suitable technology.

Prefab Sewage Treatment Plant manufactured off-site for faster installation
Modular Sewage Treatment Plant manufacturer in Pune with expandable units

9. Modular Sewage Treatment Plant

A Modular Sewage Treatment Plant consists of treatment units designed as separate modules that can be assembled into a complete system. Modules may include screening, equalization, biological treatment, clarification, filtration, disinfection, sludge handling, and tertiary treatment stages.

Modular STPs are useful for projects where treatment capacity may need to increase over time or where the plant must adapt to changing site requirements. They can be suitable for campuses, residential developments, commercial facilities, industrial sites, and infrastructure projects with phased expansion.

Technical considerations: Hydraulic flow distribution, module capacity, interconnecting pipework, pumping requirements, control logic, available space, future expansion provisions, and equalization capacity should be considered during design. Additional modules can be incorporated when the overall hydraulic and organic loading requirements increase, subject to the original plant design.

10. Containerized Sewage Treatment Plant

A Containerized Sewage Treatment Plant integrates treatment equipment into a transportable container or container-like enclosure. The system can be supplied with major treatment equipment, electrical panels, piping, pumps, blowers, and control systems pre-installed or assembled to reduce site installation work.

Containerized STPs are used for temporary facilities, remote locations, construction camps, infrastructure projects, industrial sites, emergency installations, and locations where conventional permanent construction is difficult. Their transportability makes them useful when the treatment system may need to be relocated or installed with limited site infrastructure.

Technical considerations: Container dimensions, equipment layout, ventilation, heat management, corrosion protection, electrical requirements, access for maintenance, lifting and transportation arrangements, and climatic conditions must be evaluated. The containerized format can accommodate different treatment processes depending on the required capacity and effluent quality.

Containerized Sewage Treatment Plant manufacturer in Pune for remote sites
Decentralized Sewage Treatment Plant DEWATS for communities and campuses

11. Decentralized Sewage Treatment Plant (DEWATS)

A Decentralized Wastewater Treatment System (DEWATS) treats sewage close to the point where it is generated rather than transferring all wastewater to a large centralized treatment facility. Depending on the project, decentralized systems can combine processes such as settling, anaerobic treatment, aerobic biological treatment, filtration, constructed wetlands, and disinfection.

DEWATS is used for remote communities, institutions, residential clusters, rural developments, campuses, resorts, and other locations where centralized sewer infrastructure is unavailable or impractical. It reduces the need for long-distance sewage conveyance and can be designed according to the wastewater generation pattern of a specific local area.

Technical considerations: Local sewage flow, influent characteristics, hydraulic retention time, anaerobic and aerobic treatment stages, land availability, sludge management, odor control, groundwater protection, and treated-water disposal or reuse must be considered. The treatment configuration can vary significantly according to local site conditions and project requirements.

12. Tertiary Sewage Treatment Plant

A Tertiary Sewage Treatment Plant provides advanced treatment after primary and secondary biological treatment to further improve treated-water quality. Depending on the reuse or discharge requirement, tertiary treatment can include pressure sand filtration, activated carbon filtration, ultrafiltration, membrane treatment, nutrient removal, advanced oxidation, and disinfection using chlorine, UV, or ozone.

Tertiary treatment is used when the treated sewage needs to meet more stringent quality requirements or when the water is intended for reuse. Common reuse applications include landscaping, toilet flushing, cooling-water makeup, gardening, and selected industrial processes, subject to the required water-quality criteria.

Technical considerations: The selection of tertiary treatment depends on residual TSS, turbidity, BOD, COD, nutrients, microbial quality, dissolved solids, and the final reuse requirement. For example, filtration and disinfection may be sufficient for some reuse applications, while membrane-based treatment may be required where substantially lower suspended solids or dissolved contaminant levels are needed.

Tertiary Sewage Treatment Plant with filtration and disinfection for water reuse

Technical Comparison of Sewage Treatment Plant Technologies

PARAMETER MBBR SBR MBR ASP EXTENDED AERATION FAB PACKAGED STP PREFAB STP MODULAR STP CONTAINERIZED STP DEWATS TERTIARY STP
Technology Moving Bed Biofilm Reactor Sequential Batch Reactor Membrane Bioreactor Activated Sludge Process Extended Aeration Process Fluidized Aerobic Bed Integrated Packaged Treatment Off-site Prefabricated Treatment Modular Treatment System Containerized Treatment System Decentralized Wastewater Treatment Advanced Tertiary Treatment
Typical Capacity 25–5,000+ KLD 50–10,000+ KLD 50–5,000+ KLD 100–50,000+ KLD 25–2,000+ KLD 25–2,000+ KLD 10–2,000+ KLD 10–5,000+ KLD 25–10,000+ KLD 10–1,000+ KLD 10–1,000+ KLD 25–5,000+ KLD
Primary Biological Process Attached-growth biofilm Suspended-growth batch process Suspended growth + membrane separation Suspended-growth activated sludge Suspended-growth aerobic process Fluidized biofilm process Depends on selected technology Depends on selected technology Depends on selected technology Depends on selected technology Anaerobic and/or aerobic treatment Physical, chemical and membrane polishing
Typical HRT Several hours Cycle-based operation Several hours Several hours Longer aeration period Several hours Process dependent Process dependent Process dependent Process dependent Process dependent Short contact / filtration stages
Biomass Type Attached biofilm + suspended biomass Suspended biomass Suspended biomass Suspended biomass Suspended biomass Attached biofilm Technology dependent Technology dependent Technology dependent Technology dependent Anaerobic / aerobic biomass Not primarily biological
Media / Membrane Plastic biofilm carriers Generally no media MF / UF membrane modules No carrier media No carrier media Fluidized media As per selected process As per selected process As per selected process As per selected process Filters / biological media as required PSF / ACF / UF / membrane
Clarification Secondary clarifier generally required Integrated settling cycle Membrane separation Secondary clarifier required Secondary clarifier generally required Clarifier generally required Process dependent Process dependent Process dependent Process dependent Settling / filtration Advanced filtration
Aeration Continuous aeration Controlled aeration cycles Continuous aeration + membrane air scouring Continuous aeration Extended continuous aeration Continuous aeration Process dependent Process dependent Process dependent Process dependent Depends on aerobic stage Depends on selected treatment
Automation PLC / HMI optional PLC-based cycle control PLC / HMI / membrane monitoring PLC / automatic controls PLC / automatic controls PLC / automatic controls Manual / automatic options PLC / HMI options PLC / HMI / SCADA options PLC / HMI / remote monitoring Manual / automatic options PLC / HMI / SCADA
Footprint Compact Compact Very compact Moderate to large Moderate to large Compact Compact Compact to moderate Expandable Compact and transportable Site dependent Additional treatment footprint
Sludge Generation Moderate Moderate Low to moderate Moderate to high Relatively low Moderate Process dependent Process dependent Process dependent Process dependent Low to moderate Backwash / process residuals
Filtration Optional tertiary filtration Optional tertiary filtration Integrated membrane filtration Optional tertiary filtration Optional tertiary filtration Optional tertiary filtration As required As required As required As required Configuration dependent PSF / ACF / UF / membrane
Disinfection UV / Chlorination UV / Chlorination UV / Chlorination UV / Chlorination UV / Chlorination UV / Chlorination As required As required As required As required As required UV / Chlorination / Ozone
Typical Applications Apartments, hotels, hospitals Apartments, hotels, institutions Water reuse applications Municipal and commercial sewage Residential societies and institutions Residential and commercial projects Hotels, offices, apartments Residential and industrial projects Campuses and phased projects Remote and temporary sites Communities and remote locations Water reuse and advanced treatment

Features and Benefits of Sewage Treatment Plant

As Sewage Treatment Plant Exporters in Pune, our products provide several Features and Benefits including consistent quality, smooth finish, and long service life.

Category Feature Benefit
Treatment Efficiency Multi-stage wastewater treatment Provides effective removal of different contaminants
Technology MBBR, SBR, MBR, and ASP options Allows selection of suitable technology for specific requirements
Design Compact and modular construction Optimizes available installation space
Operation Continuous or batch operation Provides flexibility according to plant configuration
Automation PLC-based automatic controls Simplifies operation and process monitoring
Energy Management Efficient pumps and aeration equipment Helps control energy consumption
Water Reuse Treated-water recovery system Supports suitable non-potable water reuse
Filtration PSF, ACF, UF, or membrane options Improves treated-water quality
Disinfection UV or chlorination system Helps reduce microorganisms in treated water
Sludge Management Sludge collection and dewatering Enables controlled handling of treatment solids
Construction MS, SS, FRP, or RCC options Allows material selection according to site conditions
Maintenance Accessible equipment and service points Makes routine servicing easier
Monitoring Flow, pH, DO, level, and other instrumentation Supports process control and performance monitoring

How to Choose the Right STP Plant for Your Project?

Selecting the right Sewage Treatment Plant depends on the wastewater characteristics, required treatment capacity, available space, treated-water quality, and operating requirements of the project. Consider the following factors before finalizing an STP technology:

  • Wastewater Flow and Capacity: Determine average and peak sewage flow, occupancy, water consumption, and future expansion requirements to establish the appropriate KLD capacity.
  • Wastewater Quality: Evaluate parameters such as BOD, COD, TSS, pH, nitrogen, phosphorus, oil, and grease to select a suitable treatment process.
  • Available Space: Consider the footprint required for tanks, equipment, piping, electrical panels, access, and maintenance areas. Compact options such as MBBR, MBR, and packaged systems may suit space-constrained sites.
  • Treated-Water Requirement: Identify whether the treated water will be discharged or reused for applications such as toilet flushing, gardening, landscaping, or other approved non-potable purposes.
  • Automation and Operation: Consider PLC-based controls, sensors, alarms, and monitoring requirements based on operator availability and project needs.
  • Sludge and Maintenance: Evaluate sludge generation, dewatering, disposal, equipment maintenance, energy consumption, and other long-term operating requirements.
  • Lifecycle Cost: Compare the complete lifecycle requirements, including installation, electricity, chemicals, consumables, maintenance, manpower, and equipment replacement—not only the initial purchase price.

A proper STP selection should therefore be based on the project's actual wastewater characteristics and treatment objectives rather than selecting a technology based only on capacity or price.

Applications of Sewage Treatment Plant

As Sewage Treatment Plant Manufacturers in Pune, our all types are used in various types of industrial sectors such as:

  • Residential Communities: Apartment complexes, housing societies, townships, and residential developments generate wastewater from bathrooms, kitchens, laundry, and other domestic activities.
  • Hotels and Resorts: Guest rooms, restaurants, kitchens, laundry facilities, and recreational areas can generate significant wastewater requiring centralized treatment.
  • Hospitals: Healthcare facilities require carefully planned wastewater treatment systems based on their wastewater sources and applicable requirements.
  • Educational Institutions: Schools, colleges, universities, hostels, and campuses can use decentralized or centralized treatment facilities.
  • Municipalities: Municipal wastewater projects can use large-scale treatment infrastructure to serve communities and urban areas.
  • Industrial Facilities: Industrial premises may require an STP for domestic sewage generated by employees and supporting facilities. Industrial process wastewater may require a separate Effluent Treatment Plant (ETP) or another specialized treatment system.
  • Indian Railways: Railway stations, residential colonies, workshops, and associated facilities can use specialized wastewater treatment solutions according to site requirements.
  • Sugar Industry: Sugar manufacturing facilities may require sewage treatment for domestic wastewater generated within their premises, while process effluent generally requires separate evaluation.
  • Ships and Off-Grid Locations: Marine facilities and remote locations may require compact systems where connection to centralized sewer infrastructure is not practical.

Sewage Treatment Plant Capacity

STP capacity is normally expressed in KLD (Kilolitres per Day).
1 KLD = 1,000 litres/day = 1 cubic metre/day

The required capacity should be calculated from actual sewage generation rather than selected solely on the basis of building size or available space.

Common Capacity Examples

Capacity Daily Volume Approximate Hourly Average
25 KLD 25,000 L/day 1,042 L/hour
50 KLD 50,000 L/day 2,083 L/hour
100 KLD 100,000 L/day 4,167 L/hour
250 KLD 250,000 L/day 10,417 L/hour
500 KLD 500,000 L/day 20,833 L/hour
700 KLD 700,000 L/day 29,167 L/hour
1,000 KLD 1,000,000 L/day 41,667 L/hour

For example, a 100 KLD system represents a nominal daily treatment volume of 100,000 litres under its design conditions.

Capacity calculation should consider average flow, peak flow, occupancy, water consumption, sewage-generation rate, seasonal variations, and possible future expansion.

Sewage Treatment Plant Installation & Maintenance

Installation begins with site assessment and preparation. Equipment is then positioned and interconnected through process piping, electrical connections, control systems, and supporting infrastructure.

The commissioning stage includes equipment testing, trial operation, process adjustment, and operator training.

Regular maintenance is necessary to maintain stable performance. Typical activities include:

  • Checking pumps and blowers
  • Cleaning screens
  • Inspecting diffusers
  • Monitoring aeration
  • Backwashing filters
  • Checking membrane performance, where applicable
  • Removing accumulated sludge
  • Inspecting electrical panels
  • Monitoring treated-water quality

A preventive maintenance program can reduce unplanned downtime and help identify equipment problems before they affect the treatment process.

Sewage Treatment Plant Case Studies

Shree Water Tech provides customized sewage treatment solutions for residential, commercial, institutional, hospitality and industrial applications, with systems designed according to wastewater characteristics, hydraulic loading, available space and treated-water reuse requirements. The following project examples show how different STP technologies are applied.

Note: Raw sewage and treated-water values shown in the design tables are engineering design and target values, not laboratory results from a specific project.

Case Study 1: 500 KLD SBR Sewage Treatment Plant — Residential Township

500 KLD SBR Sewage Treatment Plant installed for a residential township in Maharashtra by Shree Water Tech

Project Overview

Shree Water Tech designed and commissioned a 500 KLD Sequential Batch Reactor (SBR) Sewage Treatment Plant for a residential development requiring reliable treatment of domestic sewage and reuse of treated wastewater for non-potable applications. The plant was designed for an average wastewater flow of approximately 450 KLD, with provisions to accommodate peak hydraulic loading up to approximately 550 KLD.

Project Snapshot

Parameter Project Specification
STP Capacity 500 KLD
Technology SBR – Sequential Batch Reactor
Application Residential Township
Location Maharashtra, India
Design Population Approx. 2,500 persons
Average Sewage Flow 450 KLD
Peak Flow 550 KLD
Operating Hours 24 hours/day
Scope Design, Manufacturing, Installation & Commissioning
Treated Water Application Flushing, Gardening & Landscaping
Expected Reuse Approx. 350 KLD

Design Basis

The plant was designed considering typical domestic sewage characteristics:

Parameter Raw Sewage Design Basis Treated Water Target
pH 6.5–8.5 6.5–8.5
BOD 250 mg/L ≤10 mg/L
COD 500 mg/L ≤50 mg/L
TSS 300 mg/L ≤10 mg/L
Oil & Grease 30 mg/L ≤5 mg/L
Ammoniacal Nitrogen 30–40 mg/L ≤5 mg/L

Project Challenge

The residential township required a centralized STP capable of handling fluctuations in sewage generation caused by varying occupancy patterns. The client also wanted to maximize treated-water reuse rather than discharge treated wastewater unnecessarily. The major requirements were:

  • 500 KLD treatment capacity
  • Reliable biological treatment
  • Handling of variable hydraulic loading
  • Consistent treated-water quality
  • Treated-water reuse
  • Compact and practical plant arrangement
  • Easy operation and maintenance
  • Automated process control

Shree Water Tech's Solution

Shree Water Tech selected an SBR-based treatment configuration because the process can integrate biological treatment and settling within controlled batch cycles. The treatment system was configured around the hydraulic and organic loading of the residential sewage stream.

Treatment Process: Inlet Screening → Grit Removal → Equalization → SBR Biological Treatment → Tertiary Filtration → Disinfection → Treated Water Tank → Reuse

The biological stage provides removal of biodegradable organic matter, while tertiary filtration and disinfection improve the final treated-water quality for reuse applications.

Project Outcome

The completed system provides centralized treatment of residential sewage with provision for treated-water recycling. Approximately 350 KLD of treated wastewater can be directed toward suitable non-potable applications such as flushing, gardening and landscaping, subject to actual plant operation and water-quality results.

Key Project Highlights

  • 500 KLD SBR STP
  • Approx. 450 KLD average sewage flow
  • Designed for approx. 550 KLD peak flow
  • Biological treatment through SBR
  • Tertiary filtration
  • Disinfection
  • Treated-water recycling
  • Automated operation
  • Designed for residential wastewater characteristics

Case Study 2: 250 KLD MBBR Sewage Treatment Plant — Commercial Facility

250 KLD MBBR Sewage Treatment Plant installed for a commercial facility in Maharashtra by Shree Water Tech

Project Overview

Shree Water Tech designed and executed a 250 KLD Moving Bed Biofilm Reactor (MBBR) Sewage Treatment Plant for a commercial facility generating wastewater from washrooms, employee facilities, pantry/food-service areas and other domestic sources. The project required a compact treatment solution because of limited space available for wastewater-treatment infrastructure.

Project Snapshot

Parameter Project Specification
STP Capacity 250 KLD
Technology MBBR
Application Commercial Facility
Location Maharashtra, India
Average Flow 220 KLD
Peak Flow 275 KLD
Operating Hours 24 hours/day
Treated Water Reuse Flushing & Landscaping
Expected Reuse Approx. 160 KLD
Scope Design, Supply, Installation & Commissioning

Design Parameters

Parameter Raw Sewage Design Basis Treated Water Target
pH 6.5–8.5 6.5–8.5
BOD 250 mg/L ≤10 mg/L
COD 500 mg/L ≤50 mg/L
TSS 300 mg/L ≤10 mg/L
Oil & Grease 30 mg/L ≤5 mg/L
Ammoniacal Nitrogen 30 mg/L ≤5 mg/L

Project Challenge

The commercial facility experienced variations in sewage generation based on employee occupancy, working schedules and daily operating patterns. At the same time, the available installation area was restricted. The STP therefore needed to provide:

  • High treatment efficiency
  • Compact footprint
  • Stable biological treatment
  • Low operational complexity
  • Easy maintenance
  • Treated-water reuse
  • Reliable operation under variable loading

Shree Water Tech's Solution

Shree Water Tech developed an MBBR-based biological treatment system using attached microbial growth on carrier media. The MBBR process provides a relatively compact biological treatment stage while allowing the plant to accommodate variations in organic loading.

Treatment Process: Screening → Grit Removal → Equalization → MBBR → Secondary Clarification → Pressure Sand Filter → Activated Carbon Filter → Disinfection → Treated Water Storage

Project Outcome

The completed STP provides the commercial facility with a centralized wastewater-treatment system designed for approximately 250 KLD capacity. Treated wastewater can be recovered for suitable non-potable applications including flushing and landscaping.

Key Project Highlights

  • 250 KLD MBBR STP
  • Approx. 220 KLD average flow
  • Designed for approx. 275 KLD peak flow
  • Compact biological treatment
  • Tertiary filtration
  • Disinfection
  • Treated-water reuse
  • Automated pumping and control
  • Easy maintenance arrangement

Case Study 3: 1,000 KLD MBBR Sewage Treatment Plant — Industrial Campus

1000 KLD MBBR Sewage Treatment Plant for domestic sewage at an industrial campus in Maharashtra by Shree Water Tech

Project Overview

Shree Water Tech developed a 1 MLD / 1,000 KLD MBBR Sewage Treatment Plant for an industrial campus requiring dedicated treatment of domestic wastewater generated by employees, administration facilities, toilets, canteen and other domestic sources. The plant was designed specifically for domestic sewage, keeping industrial process effluent separate from the STP inlet.

Project Snapshot

Parameter Project Specification
STP Capacity 1,000 KLD / 1 MLD
Technology MBBR
Application Industrial Campus – Domestic Sewage
Location Maharashtra, India
Average Flow 850 KLD
Peak Flow 1,100 KLD
Operating Hours 24 hours/day
Treated Water Reuse Flushing, Gardening & Utility Applications
Expected Reuse Approx. 600 KLD

Design Basis

Parameter Raw Sewage Design Basis Treated Water Target
pH 6.5–8.5 6.5–8.5
BOD 300 mg/L ≤10 mg/L
COD 600 mg/L ≤50 mg/L
TSS 350 mg/L ≤10 mg/L
Oil & Grease 30 mg/L ≤5 mg/L
Ammoniacal Nitrogen 40 mg/L ≤5 mg/L

Project Challenge

Industrial campuses can experience significant variations in domestic sewage generation due to:

  • Employee attendance
  • Multiple work shifts
  • Production schedules
  • Holidays
  • Canteen usage
  • Weekend occupancy

A further engineering consideration was the need to prevent industrial process wastewater from entering the domestic STP, since process effluent may contain contaminants unsuitable for conventional sewage biological treatment.

Shree Water Tech's Solution

Shree Water Tech developed a high-capacity MBBR system with adequate equalization and biological-treatment capacity.

Treatment Process: Coarse Screening → Fine Screening → Grit Removal → Equalization → MBBR Biological Treatment → Secondary Clarification → Tertiary Filtration → Disinfection → Treated Water Storage

The equalization stage helps moderate fluctuations in hydraulic and organic loading before biological treatment.

Project Outcome

The system provides a dedicated treatment solution for domestic wastewater generated within the industrial campus. The treated-water system can support non-potable reuse, helping reduce dependence on freshwater for applications such as landscaping and flushing.

Key Engineering Highlights

  • 1,000 KLD / 1 MLD capacity
  • MBBR biological treatment
  • High hydraulic-load handling capability
  • Equalization for flow variation
  • Tertiary filtration
  • Disinfection
  • Treated-water recycling
  • Integrated sludge-management arrangement
  • Designed specifically for domestic sewage

Case Study 4: 300 KLD STP Upgradation & Retrofit — Residential Society

300 KLD STP upgradation and retrofit at a residential society in Maharashtra by Shree Water Tech

Project Overview

Shree Water Tech undertook the upgradation and retrofit of an existing 300 KLD sewage treatment plant at a residential development. Instead of replacing the complete treatment system, the project focused on identifying the causes of poor performance and upgrading the critical process and mechanical components.

Project Snapshot

Parameter Details
Existing STP Capacity 300 KLD
Actual Flow 250–280 KLD
Technology MBBR
Application Residential Society
Location Maharashtra, India
Scope Audit, Retrofit, Equipment Replacement & Automation
Project Duration Approx. 45 Days

Identified Problems

The assessment identified operational issues associated with:

  • Inadequate aeration
  • Blower performance
  • Damaged or inefficient diffusers
  • Poor sludge settling
  • Pump reliability
  • Filter performance
  • Disinfection
  • Electrical controls
  • Manual process intervention
  • Inadequate monitoring

Shree Water Tech's Retrofit Solution

The retrofit program included:

  • Complete STP process audit
  • Hydraulic assessment
  • Blower inspection/replacement
  • Air-diffuser replacement
  • MBBR media assessment
  • Pump inspection/replacement
  • Clarifier optimization
  • Filter-media replacement
  • Disinfection-system improvement
  • Electrical-panel modifications
  • Automation upgrade
  • Sludge-management improvements

Target Post-Upgrade Performance

Parameter Design / Target Outlet
BOD ≤10 mg/L
COD ≤50 mg/L
TSS ≤10 mg/L
Oil & Grease ≤5 mg/L
pH 6.5–8.5

Project Outcome

The retrofit approach enabled the client to improve the existing STP without unnecessarily replacing infrastructure that remained technically suitable. The upgraded plant was aimed at improving:

  • Treated-water quality
  • Aeration performance
  • Sludge settling
  • Equipment reliability
  • Process monitoring
  • Automation
  • Treated-water reuse

Key Project Highlight

A 300 KLD STP retrofit focused on process optimization, equipment modernization and automation rather than complete plant replacement.

Case Study 5: 100 KLD Packaged MBBR STP — Hotel & Resort

100 KLD Packaged MBBR Sewage Treatment Plant installed for a hotel and resort in Maharashtra by Shree Water Tech

Project Overview

Shree Water Tech designed a 100 KLD packaged MBBR Sewage Treatment Plant for a hospitality application where limited space and variable wastewater generation were key design considerations. Hotel and resort wastewater can fluctuate substantially with occupancy, events, restaurant activity and seasonal demand.

Project Snapshot

Parameter Project Specification
STP Capacity 100 KLD
Technology Packaged MBBR
Application Hotel / Resort
Location Maharashtra, India
Average Flow 80 KLD
Peak Flow 110 KLD
Operating Hours 24 hours/day
Treated Water Reuse Gardening & Flushing
Expected Reuse Approx. 65 KLD
Project Duration Approx. 35 Days

Design Basis

Parameter Raw Sewage Design Basis Treated Water Target
pH 6.5–8.5 6.5–8.5
BOD 250 mg/L ≤10 mg/L
COD 500 mg/L ≤50 mg/L
TSS 300 mg/L ≤10 mg/L
Oil & Grease 40 mg/L ≤5 mg/L
Ammoniacal Nitrogen 30 mg/L ≤5 mg/L

Project Challenge

The hospitality facility required a treatment system that could operate effectively despite changing wastewater generation. The major requirements were:

  • Compact plant design
  • Limited civil construction
  • Fast installation
  • Biological treatment
  • Treated-water reuse
  • Simple operation
  • Easy maintenance
  • Ability to handle variable loading

Shree Water Tech's Solution

A packaged MBBR configuration was selected to reduce the site footprint and integrate the principal treatment stages into a compact arrangement.

Treatment Process: Screening → Equalization → MBBR → Secondary Clarification → Pressure Sand Filtration → Activated Carbon Filtration → Disinfection → Treated Water Storage

Project Outcome

The packaged STP provides a compact wastewater-treatment solution with provision for treated-water reuse in suitable non-potable applications. The expected treated-water recovery is approximately 65 KLD, subject to actual hydraulic loading and plant operating conditions.

Key Project Highlights

  • 100 KLD packaged MBBR STP
  • Compact installation
  • Reduced civil-work requirement
  • Biological treatment
  • Tertiary filtration
  • Disinfection
  • Treated-water reuse
  • Simplified O&M
  • Suitable for variable hospitality wastewater loading

Why Choose Our Sewage Treatment Plant?

  • Customized STP Design: Our Sewage Treatment Plants are designed according to wastewater characteristics, treatment capacity, site conditions, available space, and the required treated-water quality.
  • Multiple Treatment Technologies: We provide suitable STP configurations using MBBR, SBR, MBR, ASP, Extended Aeration, FAB, Packaged, Prefab, Modular, Containerized, DEWATS, and Tertiary Treatment technologies.
  • Efficient Wastewater Treatment: Our STP systems combine screening, biological treatment, solid-liquid separation, filtration, and disinfection stages according to the project's treatment requirements.
  • Suitable for Different Capacities: We design sewage treatment solutions for residential, commercial, institutional, hospitality, industrial, and other applications based on actual sewage generation and hydraulic loading.
  • Compact & Space-Efficient Options: Packaged, modular, prefab, containerized, MBBR, and MBR configurations can be considered for projects where installation space is limited.
  • Treated Water Reuse: Our STP solutions can include tertiary filtration and disinfection to support suitable non-potable reuse applications such as flushing, gardening, landscaping, and other approved requirements.
  • Automation & Process Monitoring: Depending on project requirements, PLC-based controls, sensors, alarms, instrumentation, and monitoring systems can be incorporated for improved process control and operation.
  • Complete Installation & Commissioning Support: We support the project through equipment supply, installation assistance, testing, commissioning, operator guidance, and process adjustment.
  • Maintenance & Technical Support: Our support includes preventive maintenance guidance, equipment inspection, process monitoring, troubleshooting, and technical assistance after installation.

Why Choose Us as STP Manufacturers, Suppliers and Exporters in Pune?

  • Established Since 2014: Shree Water Tech has been providing water and wastewater treatment solutions since 2014, with expertise in sewage treatment, water treatment, filtration, disinfection, and water recycling.
  • 5,000 Projects Completed: Our extensive project experience helps us understand diverse wastewater-treatment requirements and deliver practical solutions based on capacity, application, site conditions, and treatment objectives.
  • Engineering-Based Solutions: We evaluate wastewater characteristics, hydraulic loading, available space, treated-water requirements, and operational conditions before selecting the right treatment technology.
  • 9 Export Projects: Our export project experience demonstrates our capability to execute water and wastewater treatment solutions for different project requirements and site conditions.
  • Complete Project Execution: From process selection and customized design to equipment supply, installation, testing, commissioning, and operator guidance, we provide support throughout the project lifecycle.
  • ₹20 Crore Orders Executed: Our executed order value reflects significant experience in handling water and wastewater treatment projects across different capacities and applications.
  • 10 Ongoing Projects: Our ongoing projects demonstrate active involvement in engineering, execution, and technical support for current water and wastewater treatment requirements.
  • Multiple Treatment Technologies: We offer solutions based on technologies such as MBBR, SBR, MBR, ASP, FAB, Extended Aeration, Packaged, Prefab, Modular, Containerized, Decentralized, and Tertiary Treatment systems.
  • Installation & Commissioning Support: Our services extend beyond plant supply to installation assistance, testing, commissioning, operator guidance, preventive maintenance, and post-installation technical support.

Shree Water Tech is leading Sewage Treatment Plant Manufacturers, Suppliers and Exporters in Pune. Effective sewage management requires a treatment system that is technically appropriate for the wastewater being generated. A properly engineered STP combines physical separation, biological treatment, solid-liquid separation, and additional polishing or disinfection where necessary. The right solution depends on factors such as wastewater quality, flow characteristics, available space, treated-water requirements, energy consumption, sludge management, and long-term operating costs. Contact our team to discuss your wastewater treatment requirement and receive a customized STP solution based on your application, site conditions, and treatment objectives.

FAQ’s

An STP is primarily designed for sewage and domestic wastewater, while an ETP (Effluent Treatment Plant) is generally designed to treat industrial process effluent. Industrial wastewater characteristics determine which treatment system is appropriate.

BOD, or Biochemical Oxygen Demand, indicates the amount of dissolved oxygen microorganisms require to biologically break down biodegradable organic matter in wastewater. It is an important parameter for evaluating biological treatment requirements.

COD, or Chemical Oxygen Demand, represents the oxygen equivalent required to chemically oxidize organic and certain inorganic substances in wastewater. COD is commonly used alongside BOD to characterize wastewater.

Sludge can be collected and subjected to processes such as thickening, stabilization, drying, or mechanical dewatering. Its final handling depends on its characteristics and applicable disposal or reuse requirements.

Yes. STPs can incorporate automatic controls using electrical panels, sensors, timers, alarms, and PLC-based systems. The degree of automation depends on the project and operating requirements.

Performance can be evaluated by monitoring parameters such as flow, pH, dissolved oxygen, suspended solids, BOD, COD, and other project-specific water-quality indicators.

Support Chatbot
Hello! What is your name?